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Once the graphics are finalized, manufacturers move to the creation of the tin boxes themselves. The process involves cutting and shaping sheets of steel, which are coated with a layer of tin to prevent rusting and ensure durability. The pieces are then pressed into shape and assembled—usually featuring a hinged lid and a sturdy handle, reminiscent of the lunch boxes popularized in the mid-20th century.
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The factory process behind metal lunch boxes often involved a series of intricate steps. First, the raw materials were sourced and cut into the appropriate sizes. Next, the metal sheets underwent printing, where vibrant colors were applied to create eye-catching designs. The pieces were then shaped, bent, and fused together, creating a sturdy construction that could withstand the rigors of daily use. Finally, a protective coating was applied to guard against rust, ensuring these lunch boxes would endure for years.
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